In 2026, a mid-sized food manufacturer in Texas, USA, purchased our Commercial Flatbread Machine to upgrade its production of pita bread, flour tortillas, chapati, and pizza bases.
The customer supplies local supermarkets, Middle-Eastern restaurants, and fast-food chains. Faced with labor shortages, inconsistent product quality, and limited hourly output, the customer chose our complete automatic flat-wrap processing system, featuring the TZ-300 model line.
After installation and commissioning, the factory achieved higher throughput, flexible product switching, and lower operating costs, helping it meet the growing demand for different flat baked products in the North American market.
Contents
Client Background
The US customer operates a 1,200-square-meter commercial bakery plant. Before purchasing the new Commercial Flatbread Machine, most dough pressing and forming work relied heavily on manual and semi-automatic equipment.
The bakery needed to produce several flatbread varieties, including pocket-style Arabic pita, soft tortilla wraps, chapati, and pizza crust bases. Its customers ranged from grocery retail distributors to shawarma take-out stores.
As order volumes increased, the old production setup became a major bottleneck. Manual operations resulted in inconsistent thickness and dimensions, while the business also faced difficulties hiring enough skilled bakery workers for large-scale and night-shift production.
The customer wanted an integrated solution that could handle multiple flatbread products without requiring several separate single-function machines.
TZ-300 Commercial Flatbread Machine Line
After evaluating the customer’s workshop layout, expected capacity, and product portfolio, our engineering team recommended a complete TZ-300 flatbread production line.
The system includes a dough kneading machine, dough sheet press, automatic forming machine, and tunnel baking oven. Together, these machines create a continuous workflow from dough preparation to finished flatbread.
Main Equipment Specifications
- Model: TZ-300
- Installed power: 2.2 kW
- Overall dimensions: 1700 × 680 × 1110 mm
- Machine weight: 300 kg
- Material: Food-grade 304 stainless steel
- Conveyor: PVC food-contact conveyor belt
- Adjustable flatbread thickness: 1–6 mm
- Maximum finished product diameter: Up to 40 cm
- Oven heating: Electric or gas
- Adjustable oven temperature: Up to 400°C
Customized Service for the US Client
To better match the customer’s production requirements, we provided several customized solutions:
- A gas-heated tunnel oven for high-volume flatbread production.
- Two groups of spare forming molds: one for 30 cm round pita bread and another for 30 × 25 cm square pizza bases.
Client Testimonial
“Before installing this multifunctional flat-wrap processing system, we struggled with labor shortages and inconsistent product quality. Now we can run different flatbread products on one line. Changing molds is simple. Both pita pocket wraps and pizza crusts turn out great. The gas-fired oven also helps us control energy costs. It is a solid investment for our expanding bakery business in the US market.”
— Production Manager, Texas Food Manufacturing Plant
Conclusion
For bakeries and food manufacturers looking to produce pita bread, tortillas, chapati, pizza bases, and other flatbread products, we can provide a customized Commercial Flatbread Machine solution based on production capacity, product specifications, and workshop layout.
Contact our project team for machine details, production videos, capacity recommendations, and a customized quotation.
